Product Development
⚙️ Co-Development & ODM Product Engineering
Bring your unique electric bike concept from sketch to mass production. At Qlife, we provide end-to-end ODM (Original Design Manufacturer) services. Backed by our professional R&D engineering team, we help brand owners, fleet operators, and distributors develop bespoke e-bike models tailored to their specific market needs.
🛠️ Our Engineering & R&D Capabilities:
- Industrial Design (ID): Ergonomic frame geometries, aesthetic styling, and functional utility integration.
- Mechanical Engineering: FEA (Finite Element Analysis) stress-testing on aluminum alloy frames, custom suspension kinematics, and component sourcing.
- Electrical System Integration: Custom controller programming, motor pairing (hub or mid-drive), smart IoT/GPS integration, and battery pack casing design.
- Global Certifications: Assistance in obtaining UL 2849, CE, EN 15194, GCC, and FCC compliance certificates for your customized models.
🔄 Standard Product Development Cycle
We follow a strict, milestone-based development process to ensure quality, safety, and timely delivery:
1. Technical Brief & Feasibility (Weeks 1-2)
Define product specifications, performance targets, component options, and estimated tooling budget.
2. 3D Modeling & Simulation (Weeks 3-6)
Complete 3D CAD drawings, frame geometry layouts, and simulated strength testing.
3. CNC Prototyping & Laboratory Testing (Weeks 7-10)
Build a functional physical sample using CNC-machined parts to perform ISO 4210 fatigue testing (vertical and horizontal impact tests on frame & fork).
4. Tooling & Pre-Production (Weeks 11-14)
Create permanent production molds, extrusion dies for custom tubes, and assemble a trial batch (10-20 units) to optimize the assembly line.
5. Certification & Mass Production (Weeks 15+)
Apply for official laboratory certificates and initiate bulk container manufacturing.
📊 Development R&D Requirements
- ODM / New Model Development MOQ: Usually starts at 500 to 1,000 units per project (depending on the complexity of the custom frame and tooling cost amortization).
- Tooling Fee: Custom frame molds and plastic battery covers require an upfront tooling deposit, which can be partially or fully refunded once bulk purchase milestones are reached.
📬 Schedule a Consultation with Our Lead Engineers
Have an e-bike concept you want to develop? Share your ideas, sketches, or spec sheets with us under strict NDA (Non-Disclosure Agreement) protection:
📧 Email: info.qlifebike@gmail.com
🟢 WhatsApp: +86 13631202587 (Click to Chat)